CartonFort is our Honeycomb Board Packaging — The Smarter Alternative to Wood
Lightweight Strength. Heavy-Duty Performance.
Our next-generation honeycomb board packaging delivers the load-bearing performance of wood — at a fraction of the weight.
Made entirely from paper fibers, it’s designed to replace traditional wooden crates, pallets, and dunnage in export, industrial, and logistics applications.
Engineered for strength, recyclability, and efficiency, this material helps you meet today’s sustainability and compliance goals — without compromising protection.
Why Choose Honeycomb?
✅ Extreme Rigidity & Load Capacity
High compressive strength (up to 46 t/m²) and dynamic pallet loads up to 1.5 t make honeycomb packaging ideal for heavy, sensitive, or high-value products.
✅ Up to 80% Weight Reduction
Significantly lighter than wood, reducing shipping and air freight costs while improving manual handling and workplace safety.
✅ ISPM-15 Exempt
Because it’s paper-based, honeycomb packaging requires no fumigation or heat treatment, simplifying exports and cross-border logistics.
✅ 100% Recyclable & Circular
Mono-material fiber construction fits perfectly with the EU Packaging and Packaging Waste Regulation (PPWR) recyclability targets for 2030.
✅ Custom-Engineered for Your Product
From crates and pallets to die-cut inserts and edge protection, we design and supply complete packaging systems optimized for your load, humidity, and transport conditions.
Product Range
1. Honeycomb Panels
Ultra-rigid paper cores for use as structural boards, separators, or pallet decks.
2. BIOPAL Paper Pallets
Heavy-duty, one-way or reusable pallets that support up to 1.5 t dynamic load — clean, lightweight, and compliant worldwide.
3. Paper Crates & Boxes
Fully recyclable shipping crates that replace plywood or OSB, combining strength and sustainability.
4. Custom Inserts & Dunnage
Protective interiors, corner posts, edge protectors, and tier-sheets made to your exact dimensions.
Designed for Your Industry
Automotive & Industrial Components – high compression loads and clean handling Pharma & Cleanroom Applications – dust-free and ISPM-15-free Food & Beverage – hygienic and export-ready E-commerce & Retail Fulfilment – lightweight, easily recyclable Air Freight & Export Packaging – maximum strength with minimum weight
Proven European Quality
We partner with PACFORT and leading European converters with production facilities in Germany, Switzerland, Italy, and Turkey, ensuring reliable supply, rapid prototyping, and consistent quality across the continent.
Each product is tested under EN/ISO standards for compression, puncture, and stacking strength — guaranteeing dependable performance for every shipment.
Sustainability Meets Efficiency
Replacing wood with engineered fiber is more than a packaging upgrade — it’s a strategic step toward lower carbon logistics:
Reduced CO₂ emissions through lighter transport Simplified recycling and waste management Renewable raw materials Fully compliant with upcoming EU circular-economy regulations
Let’s Redesign Your Packaging Together
Our team helps you calculate total cost of ownership (TCO) savings, run pilot shipments, and transition smoothly from wood or plastic to sustainable fiber-based solutions.
Contact us at info@pakeling.com